Factory Visibility
Machine Telemetry Dashboard
Connect legacy and modern manufacturing machines. Consolidate PLC telemetry, track OEE (Overall Equipment Effectiveness) in real-time, and detect anomalies before critical failures occur.
System Capabilities
Standardize operations with multi-machine tracking, protocol translations, and diagnostic interfaces.
Real-Time OEE Tracking
Calculate Overall Equipment Effectiveness automatically using live data from production lines. Instantly view Availability, Performance, and Quality metrics.
Multi-Protocol Translation
Communicate natively with PLCs and legacy nodes. Supports Modbus RTU/TCP, CANopen, OPC UA, and custom serial protocols via ruggedized gateways.
Predictive Alerts
Establish sensor thresholds or enable ML anomaly detection. Receive instant notifications via SMS, email, or webhook when a machine deviates from standard signatures.
Rugged Hardware Integration
Deploy gateway hardware utilizing optically-isolated interfaces to shield controllers from electrical noise and ground loops in factory settings.
Historical Logs & Auditing
Save minute-by-minute diagnostic data locally on the gateway edge or stream it safely into secure cloud repositories for longitudinal OEE auditing.
Custom Factory Adaptors
No two factory floors are identical. We design customized sensor boards, carrier configurations, and enclosures matching specific machinery requirements.
Seamless Gateway Routing
The architecture bridges legacy shop floor sensors directly to high-availability dashboards without complex infrastructure. Our hardware nodes read, isolate, and route messages safely.
- Optically isolated RS-485 / Modbus communication interfaces.
- Hardware security element storing credentials locally.
- MQTT/JSON payload transmissions with automatic cellular fallback.
Edge-to-Cloud Architecture
Legacy PLCs / Sensors
Communicating over Modbus, CANopen, or standard analog output.
AdaptNXT Rugged Gateway
Optically-isolated interface + local caching + secure cryptography element.
Cloud Dashboard / REST API
Real-time alerts, metrics database, and interactive visual interface.
Frequently Asked Questions
Everything you need to know about our Industrial Machine Monitoring System.
Yes. We design and install custom physical hardware interfaces (gateways and adapters) with optical isolation to read telemetry safely from older serial Modbus, CAN-bus, or analog sensors.
The system tracks Availability (uptime versus planned production hours), Performance (actual execution speeds versus targeted machinery cycles), and Quality (good output counts vs. total production output) directly from PLC counters.
Our gateway contains an integrated SPI Flash buffer, storing all machine telemetry records locally. When connection is restored, the buffered messages are published automatically to prevent data gaps.
Absolutely. The gateway hardware incorporates a dedicated secure element chip to encrypt telemetry payloads and authenticate TLS connections, guaranteeing that no unauthorized entities can read or inject messages.
Ready to bring live metrics to your factory?
Deploy MachineOS and secure real-time visibility across all production lines and operations.
Contact Our IIoT Engineers